Access to this software is offered without obligation apart from registration here. The pattern is determined by mikrosam s filament winding software to meet user defined structural properties based on the materials being used. Software for filament winding pattern generation materials. Highspeed, precise placing of the composite fiber, at a precise tension in predeterminate pattern is the basis of the filament winding process. Automation for composites manufacturing of prepreg, intermediates and finished parts. The hybrid work cell integrates the advantages of both, filament winding fw and automated fiber placement afp technologies, to provide new opportunities for increased freedom in designing parts and reaching new levels of productivity and profitability in the aerospace, automotive, oil and gas. Maw 20 fb31 fph6 filament winding machine with integrated fiber placement assisted winding head for thermoplastic roving. Aug 28, 2019 the complete line will include mikrosams multispindle filament winding fw machines integrated with new innovative automation units to produce more than 60,000 tanks annually. Making small robots that make giant robots that will fly to the moon. Magnas new technology for cng tanks inside composites. It gives the user a single source of all of the componenents needed to design and manufacture a high pressure composite vessel. On this new machine, switching from filament winding to afp is done within minutes.
Mikrosam s mikroplace and mikroautomate software are available to complete the single source solution for automated fiber placement and tape placement. Afpatl heads can be integrated on different machine structures gantry, column, or a multiaxis articulating robot. Multiple spindle series filament winding machines maw 20 ms45 is specially designed for the high capacity production output. On customer request, for some special product development, this machine can be provided with a solution to nonaxissymmetric winding software, which makes it most advanced lab scale machine in the world. An updated version of fibergrafix is still the standard for filament winding pattern generation. Filament winding machine multispindle filament winding. Filament winding is a fabrication technique mainly used for manufacturing open cylinders or closed end structures pressure vessels or tanks. Multiple spindle series of filament winding machines is specially designed for the high capacity production output. The hybrid work cell integrates the advantages of both, filament winding fw and automated fiber placement afp technologies, to provide new opportunities for increased freedom in designing parts and reaching new levels of productivity and profitability in the aerospace.
Innovative automated factory starts to produce composite. Composites manufacturing automation machines and processes. Its major task is to features the most advanced and rich control application for filament winding machines. Winding expert software module, an exclusive software package for. Automated filament winding production cell will produce competitive cng tanks. Mikrosams revolutionary atl equipment and software more than two decades have. The complete line will include mikrosam s multispindle filament. The process involves winding filaments under tension over a male mandrel. This contract with jsc dpo plastic is a result of a twoyear intensive competitive design and bidding process.
Price, quality and delivery are still as important as ever and we continue to excel here. Its user friendly interface is intuitive and enables the user to get up to speed quickly with the flexibility to create winding programs that can then be fully executed on our machines using our winding commander software. Mikrosam fully integrated filament winding manufacturing cell the revolution to transition from conventional hydrocarbon fuels such as gas and diesel to cleaner more sustainable fuels such as natural gas, lpg and hydrogen is well underway. Engineering technology corporation is a pioneer in computer controlled filamnet winding machinery and developed the worlds first filament winding software, fibergrafix. Contact a supplier or the parent company directly to get a quote or to find out a price or your closest point of sale. With the philosophy of providing fully integrated solutions, mikrosam is able to supply its own internally developed software for creating, editing and simulating filament winding programs. Whatever your requirements we either have a standard solution or can supply a customised software solution to meet your needs. Automated fiber placement afp automated tape laying atl prepreg makingslittingrewinding filament winding. With more than 27years of existence, mikrosam has recognized mastery in developing specialized software solutions, control systems and highly advanced equipment for processing and manufacturing. Prilep, macedonia mikrosam is launching new automation capabilities for filament winding of compressed hydrogen chg and compressed natural gas tanks cng with a contract to deliver one of the largest production lines for the automotive industry.
Mikrosam will introduce its new hybrid automated fibre placement afp and filament winding solution for production of structural composite components at the camx 2017 exhibition in orlando, florida, us, on 1214 december. A fullyintegrated mikrosam solution consists of multispindle filament winding machines with mikrosam s patented solution for automated cut and restart of the fibre tape during winding process. Mikrosam launch new automation capabilities netcomposites. Mcclean anderson is a world leading manufacturer of filament winding equipment. Innovative automated factory starts to produce composite cng. Automated filament winding production cell will produce. Mikrosam offers automated fiber placement afp and automated tape laying atl full equipment and software. We produce filament winding machines, impregnating machines, automated fiber placement and tape laying machines, additional auxiliary equipment and related software solutions. To begin, here is a picture showing the basic components of a filament winder in operation. Follow this link for an overview of the filament winding process and machinery. This suite includes mikrosam s latest automated fibre placement afp machine, slitting equipment for thermoplastic prepregs and a customengineered thermoplastic consolidating machine. Filament winding, one of the oldest composite manufacturing processes, was used to produce solid rocket motor cases after world war ii.
Installed at magnas plant in austria, the production cell was designed to make a costeffective lightweight cng tank module that is 50% lighter than an equivalent steel. Mikrosam has delivered one more of its maw 20 fb filament winding fw machine series for large mandrels, suitable for wet and dry winding. Composite automation, llc composites automation machines. Mikrosams filament winding machines are recognized world wide as featuring the most advanced and integrated technologies. Mikrosam develops control software and data acquisition systems in order to maintain a high quality of the overall manufacturing process. Filament winding spins light, strong composite structures. Telephone support and software upgrades for the first 12 months are also included in the purchase price. The hybrid work cell integrates the advantages of filament winding fw. On this new machine, switching from one process fw to another process afp is done within minutes. Innovative composites automation machines for the manufacture of composite parts and. Multiaxis filament winding machine maw 20 mc mikrosam. For the love of physics walter lewin may 16, 2011 duration. Gkn fokker has selected mikrosam to deliver advanced equipment for development of aircraft parts with thermoplastic composites tpc. Multiaxis filament winding systems offer the ability to fabricate parts with up to six axes of motion control for the production of higherperformance pressure tanks and nonsymmetrical components.
Winding expert tm is mikrosam s inhouse developed software solution for creating, editing and simulating filament winding programs. Today, in filament winding, our customers recognise mikrosam as a highend and pricecompetitive contender. Influence of the filament winding process variables on the. Mikrosam ad, is a globally recognized leader in developing, designing and delivering specialized software solutions, control systems and highly advanced equipment for processing and manufacturing parts of composite materials.
Filament winding process application basalt fiber tech. The software is focused at the part level, not at the individual layer level, where much of todays existing software is focused. Winding experttm is mikrosams inhouse developed software solution for creating, editing and simulating filament winding programs. Automated filament winding enables competitive composite cylinders. This is especially true for the most demanding winding applications. The main purpose of the this paper is to study the influence of the filament winding process variables, considering both the winding angle variation and the laminate thickness change, on the mechanical behavior of a composite pressure vessel. Mikrosam delivers automated filament winding line to magna integrated production cell for highvolume production of composite cng tanks installed in graz, austria plant. The complete line will include mikrosam s multispindle filament winding fw machines integrated with new innovative automation units to produce more than 60,000 tanks annually. An sme that has become a global benchmark company in filament winding. All cadfil software is supplied complete with datakey and a comprehensive manual and operates on standard windows pc hardware. Jun 02, 2009 multiaxis filament winding systems offer the ability to fabricate parts with up to six axes of motion control for the production of higherperformance pressure tanks and nonsymmetrical components. Innovative composites automation machines for the manufacture of composite parts and raw materials.
Filament winders, automated fibertape placement, prepreg manufacturing, non destructive testing, universal holding fixtures, slitters, creels,mrp software and vacuum thermoforming. Apr 30, 2019 almost three decades ago, mikrosam started in the lowend, lowprice spectrum. World known composite machine manufacturer, mikrosam, deliver a fully automated filament winding line for type iv premium quality cng vessels. Mikrosam signs tpc equipment contract with gkn fokker. Apr 02, 2020 mikrosam is designing and producing hightech computer controlled machines for production of composite materials. Composicad is the key to successful design and efficient production of filament wound parts. Macedonian 6axis filament winding, afpatl robotic and gantry machine and automated production specialists, mikrosam will be exhibiting at jec world booth in hall 6, booth d51, held in paris from 1214 march. The hybrid work cell is said to integrate the advantages of both filament wi. Combining this software with the machine from a single vendor gives users a single source of responsibility for the design of a part and operating the machine. Mikrosam has installed a fully automated line for composite.
Mikrosam s fully integrated composite manufacturing solution comprises. This video demonstrates the capabilities of a carboncomposite filament winder built by interorbital systems. Mikrosam, based in prilep, macedona, has delivered a fully automated filament winding line for type iv premium quality cng tanks to leading global automotive supplier magna. The company says it has developed an automated process for fabrication of thermoplastic composites without the use of any moulds or tools. Mikrosam delivers new afp system to brandenburg university. Filament winding machine control software the geodetica online app create filament winding toolpaths. Mikrosam prilep, macedonia is launching new automation capabilities for filament winding of compressed hydrogen and compressed natural gas cng tanks, and says it has been awarded a contract with jsc dpo plastik dzerzhinsk, russia to deliver one of the largest production lines for the automotive industry. Cad wind process simulation software for filament winding. At this laboratory our team of experts does most of its innovative research and offers versatile services to potential customers, helping them choose equipment that would maximize their operating flexibility, effectiveness, and production rate.
The study comprises the linear finite element fe eigenvalue and eigenvector buckling model of thinwalled composite cylindrical shells using commercial software. It is user friendly software which allows the composite designer flexibility to create winding programs that will completely fulfill the product requirements. Some filament winding basics in this course, we will cover the capabilities of composite designer for generating a wide variety of parts programs. Winding expert tm is mikrosams inhouse developed software solution for creating, editing and simulating filament winding programs. For validation and optimisation of the process, mikrosam has developed an integrated mikroplace and winding expert software module, an exclusive package for programming and simulating of the cell. Automated filament winding enables competitive composite. Mikrosam owns and guarantees the richest composite equipment portfolio on the market, integrating double carriage wet and dry filament winding, highvolume automated production of composite pressure vessels cpvs, fully controlled impregnating equipment, prepreg slitting, composite machining, and most advanced fiber placement and tape laying machines, supported by control systems and. Cadfil is a complete software solution for the programming of computer nc controlled filament winding machines. Mikrosam s windingexpert is the perfect replacement for composicad. Welcome to geodetica free website section for the development of filament winding machine toolpaths and a whole lot more.
Automated fiber placement afp, filament winding fw, prepreg making, and prepreg slitting. Mikrosams fully integrated composite manufacturing solution comprises. Additionally, maw 20 ls series is excellent solution for prototype and small batch production programs. Prilep, macedonia mikrosam is launching new automation capabilities for filament winding of compressed hydrogen chg and compressed natural gas tanks cng with a contract to deliver one of the largest production lines for the automotive industry the complete line will include mikrosam s multispindle filament winding fw machines integrated with new innovative automation. Founded in 2004 by emmanuel flouvat and arnaud menard, the company is located in normandy in the town of argentan. It commands every single move of the machine and knows everything for a. By the early 1960s and 70s, commercial winding machines were also being used to fabricate fiberreinforced pipes, pressure vessels and streetlight poles. Mikrosam launches largest fullyautomated production line for.
The complete line will include mikrosams multispindle filament. Advances in winding software and computer numerical control enable the filament winding of such products as pipe elbows and other curved shapes. Aug 26, 2019 the complete line will include mikrosams multispindle filament winding fw machines integrated with new innovative automation units to produce more than 60,000 tanks annually. Mikrosam offers its own internally developed software for composite part design and the generation of the gcode needed to perform all of the kinematics necessary to operate the fibertape placement head. Mikrosam introduces integrated afp and filament winding. Cadfil advanced software for program generation for all filament winding machines. Mikrosam says it has delivered a stateoftheart multimaterial capable automated fibre placement afp system to the department of lightweight design and structural materials lsw at brandenburg university of technology cottbus. In order to maintain high quality of the overall manufacturing process, mikrosam develops control software and data acquisition systems that.
Mikrosam delivers automated filament winding line to magna. Mikrosam is launching new automation capabilities for filament winding of compressed hydrogen chg and compressed natural gas tanks cng with a contract to deliver one of the largest production lines for the automotive industry. Filament winding is a process for fabricating composite materials in which continuous fibers, either previously impregnated with a matrix material or impregnated read more composite machining. The hybrid work cell integrates the advantages of both, filament winding fw and automated fiber placement afp technologies, to provide new opportunities for increased freedom in designing parts and reaching new levels of productivity and profitability in the aerospace, automotive, oil and gas storage. Filament winding is a process for fabricating composite materials in which. Filament winding filament winding is a process for fabricating composite materials in which continuous fibers, either previously impregnated with a matrix material or impregnated during winding, are wound onto a rotating mandrel in a precise, predetermined pattern. Dec, 2016 a fullyintegrated mikrosam solution consists of multispindle filament winding machines with mikrosams patented solution for automated cut and restart of the fibre tape during winding process. Apr 11, 2011 mftech is the world leader in filament winding.
Includes automated fiber and tape placement,fiber patch placement, filament winders,prepreg making, laser projection, cutting tables, non destructive testing, universal holding fixtures, slitters, creels,nesting softwareinnovative composites automation machines for the manufacture of composite parts and raw materials. Filament winding is a process for fabricating composite materials in which continuous fibers, either previously impregnated with a matrix material or impregnated during winding, are wound onto a rotating mandrel in a precise, predetermined pattern. Mikrosam delivers filament winding cell for cng tank. They feature software to design composite pressure vessels as well as the software to run the mult axis machines. Maw 20 hc is mikrosam model of filament winding machine specially designed for water treatment and water. Pdf robotic filament winding technique rfwt in industrial.
Find out all of the information about the mikrosam product. Mikrosam unveils automation for hydrogen and cng tanks. Mikrosam has the capability to produce equipment for a wide range of composites manufacturing processes under one roof, and is adept at filament winding technology, having produced 30 fully automated systems, but many more standalone winding modules. Mikrosam launches automation for production of hydrogen. Since 1961, mcclean anderson has contributed to the advancement of composites by providing innovative and costeffective filament winding solutions to customers worldwide. Mikrosam is designing and producing hightech computer controlled machines for production of composite materials. Innovative composite manufacturing automation for production.
The tsaiwu failure criterion was considered as the criterion for the vessel design. Mikrosam launches largest fullyautomated production line. The benefit is that it comes with the filament winding machine and with windingcommander which is used to operate the machine. The software allows to model the entire lamination sequence and prepare the numerical data for fea in order to verify different load conditions. Developed for a leading global automotive supplier magna, and installed at its plant in austria, this production cell was designed to manufacture a costeffective lightweight cng tank module.
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